UHPC Batching Plant 12m³/HR with 4 x 150tons Cement Silos

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UHPC Batching Plant 12m³/HR with 4 x 150tons Cement Silos

LTP Engineering has proposed and developed a wide range of stationary concrete batching plants with different production capacities and specifications, typically range from 30 to 180 m3/hr (1 to 3 m3 per one mixing process) concrete production. This stationary-typed concrete batching plant is utterly preferable for high-capacity-concrete production to fulfill the demand of building infrastructures or other large-scale projects such as high-rise buildings, roads, bridges, tunnels, etc. 

LTP Engineering provides precast industries and clients greater flexibility and a better contribution to fully customize the plant design layout, machinery selections, plans and arrangements, and construction. And this is one of the high-rise concrete batching plants that LTP Engineering has contributed to fulfilling the demand of producing such a tremendous amount of 12m3 excellent quality concrete production capacity in a single mixing process at one time. This large-scaled and high-rise batching plant comprise the greater complexity of every single stage of the concrete batching production process; batching storages, aggregate hopper systems with skip hoist systems, concrete mixing house with control room, silos, industrial ice maker, etc. The procedure of implementing an industrial ice maker is to add onto the concrete ingredients that act as a solvent and coolant to reduce concrete mixing temperature due to the high exothermic reaction generated during the mixing process. Moreover, this batching plant has the advantages of advanced software, a user-friendly PLC computer-controlled system, and a real-time simulation of the concrete production to ensure a better concrete mixing process with a minimum failure rate. Also, LTP Engineering guarantees that it has formulated tremendous interest among concrete producers due to its high durability, high quality, and ever long-lasting concrete production. Such batching plants developed by LTP Engineering are now available in several different formats to fulfill client needs. Specification of such batching plant is listed below.

Batching Plant Specification
Concrete Batching Mixer 12 m3 (x 1)
SpecificationDescription
Model/NamePlanetary Mixer 12 m3 Capacity (Self-purchased)
Travelling Hopper 2.0 m3 (x 6)
SpecificationDescription
Input Capacity (m3)2.0
Electric Motor Power Rating (kW)15
Voltage (V)415
Frequency (Hz)50
Current (A)40
Torque (Nm)2000
Traveling Speed (m/min)16
Control & Electrical Panels1 Set with Full Installation of PLC & Wiring
Type of SensorsOmron/ Schneider
No. of Pneumatic Cylinder for Door Open/Close1 unit
No. of Vibrator MVE 200 (unit)1 unit
Silo Tank (x 4)
SpecificationDescription
Capacity (Tons)150 
Filling Rate (kg/min)1500 
Height (mm)16000
Diameter (mm)3200
Vibrating Bin Aerator (units)
Pressure Valve (unit)1
Butterfly Valve (unit)1
Silo Filter (x 4)
Dust Collector Capacity (kg)1300 
Dust Emission (mg/Nm3)< 20
Silo Filter Height (mm)1150
Filter Diameter (mm)800
No. of Filter Rods (unit)14
Screw Conveyor (x 4)
Filling Rate (kg/min)350 
Screw Diameter (mm)255
Motor Power (kW)11
No. of Butterfly Valve (unit)1
Cement Buffer Tank (x 1)
Capacity (kg)1000
Water Tank (x 3)
SpecificationDescription
Capacity (L)20000
Filling Rate (L/min)240
Height (mm)4656
Diameter (mm)2400 
Type of ValvesBall Valve 3’’
Water Buffer Tank (x 3)
Capacity (L)500
Aggregate Hopper (x 3)
SpecificationDescription
No. of Compartments (unit)4
Capacity (Tons)9
Discharge Rate (kg/min)1500
Load Cell 2.5 Tons (unit)4
Vibrator MVE 300-3 (unit)4
Height (mm)4200
Length (mm)13200
Width (mm)3000
Hopper Conveyor (x 3)
Speed (m/min)25
Motor Power Rating (kW)7.5
Max. Height (mm)944
Length (mm)15100
Width (mm)1140
Delivery Conveyor (x 1)
Speed (m/min)27
Motor Power Rating (kW)15
Inclination Angle20°
Max. Height (mm)1100
Length (mm)30200
Width (mm)1270
Aggregate Buffer Tank (x 2)
Capacity (kg)2500
Skip Hoist Bucket (x 1)
SpecificationDescription
No. of Compartments (unit)1
Capacity (m3)3
Electric Motor Power Rating (kW)15
Vibrator MVE 300-3 (unit)1
Height (mm)2000
Length (mm)2500
Width (mm)1500
Delivery Skip Hoist Conveyor (x 1)
Speed (m/min)10
Motor Power Rating (kW)10
Inclination Angle> 60°
Max. Height (mm)20000
Length (mm)21000
Width (mm)1600

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