Reliable Skip Hoist Concrete Batching Plant - 1m³/HR

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Reliable Skip Hoist Concrete Batching Plant - 1m³/HR

Most of the modern batching plants are tailored to fulfill the demands of precast industries. Typically, the higher the concrete production capacity, the larger the space required for a larger scale of batching plant construction. 

Due to confined space for the construction of batching plant, LTP Engineering has proposed a well-conceived modular principle to implement and develop a great value of pre-installed modules but high in concrete-production-volume, competitive prices, and transportation costs. LTP Engineering has proposed the 60 m3/hr-capacity concrete batching plant that suits the mid-scale skip hoist-based concrete precast industry together with a spun pipe production section at confined space construction and low initial investment cost for quicker profit-making, high production volume, and high-quality concrete production. The simple batching plant design layout occupies a little space yet provides a much safer working environment for operation and maintenance.  Instead of proposing an inclined single-charging top-enclosed conveyor system between an aggregate hopper and a mixer house, a skip hoist conveyor system is implemented that requires lesser space. It features a lower aggregate capacity and lower energy consumption system with a small footprint that results in lower operating costs. At the mixing section, an advanced planetary concrete mixer with highly resistant hardened liners provides a better concrete mixing process and permits a long lifespan with low maintenance cost. LTP Engineering also ensures that the concrete mixing technology provides a homogeneous ready-mix concrete at a specific volume in a shorter duration. Utilizing advanced software, a user-friendly computer-controlled system, and a real-time simulation of the concrete production will ensure that the whole concrete mixing process performs fluently and efficiently. Upon request, LTP Engineering provides the best of planning, customizing, and constructing concrete batching plants to any precast industries. Specification of such batching plant is listed below.

60 m3/hr O/P Capacity Batching Plant Specification
Concrete Batching Mixer 1 m3 
SpecificationDescription
Model/NamePlanetary Mixer CMP 1000
Mixer Volume (m3)1.5
O/P Capacity (m3)1.0
Max. Capacity (m3/hr) 60 (appx. 1 min per batch)
Output Mass (kg)2400
Mixer Motor Power Rating (kW)37
Discharging System Power Rating (kW)3
Working Voltage (V)415
Frequency (Hz)50/60
Scraper/Planet (Main Planet, nr)2/4
Paddle (nr)1
No. of Discharging Paddle (nr)1
Hydraulic Pumping Unit Power Rating (kW)3
Mixer Weight (kg)6200
Dimension (L x W x H, mm)2890 x 2602 x 2220
Environment Temperature (°C)-10°C ~ 40°C
No. of Control Panel (unit)1 Set with Full Installation & Wiring
Hydraulic Control System for Mixer Discharging Door (x 1)
No. of Discharging Door (unit)2
Discharging Capacity (L/min)13
Power Rating (kW)3
Hydraulic Oil Volume (kg)17.5
Working Temperature (°C)-15°C ~ 77°C
Travelling Hopper 1.0 m3 (x 1)
SpecificationDescription
Input Capacity (m3)1.0
Electric Motor Power Rating (kW)7.5
Voltage (V)415
Frequency (Hz)50
Current (A)18
Torque (Nm)1030
Traveling Speed (m/min)14
Control & Electrical Panels1 Set with Full Installation of PLC & Wiring
Type of SensorsOmron/ Schneider
No. of Pneumatic Cylinder for Door Open/Close1 unit
No. of Vibrator MVE 200 (unit)1 unit
Silo Tank (x 2)
SpecificationDescription
Capacity (Tons)150 
Filling Rate (kg/min)1500 
Height (mm)11164
Diameter (mm)2900 
Vibrating Bin Aerator (units)
Pressure Valve (unit)1
Butterfly Valve (unit)1
Silo Filter (x 2)
Dust Collector Capacity (kg)1300 
Dust Emission (mg/Nm3)< 20
Silo Filter Height (mm)1150
Filter Diameter (mm)800
No. of Filter Rods (unit)14
Screw Conveyor (x 2)
Filling Rate (kg/min)350 
Screw Diameter (mm)255
Motor Power (kW)11
No. of Butterfly Valve (unit)1
Cement Buffer Tank (x 1)
Capacity (kg)1000
Water Tank (x 1)
SpecificationDescription
Capacity (L)20000
Filling Rate (L/min)240
Height (mm)4656
Diameter (mm)2400 
Type of ValvesBall Valve 3’’
Water Buffer Tank (x 1)
Capacity (L)500
Aggregate Hopper (x 1)
SpecificationDescription
No. of Compartments (unit)3
Capacity (Tons)5.5
Discharge Rate (kg/min)1200
Load Cell 2.5 Tons (unit)3
Vibrator MVE 300-3 (unit)3
Height (mm)4200
Length (mm)14000
Width (mm)3000
Hopper Conveyor (x 1)
Speed (m/min)35
Motor Power Rating (kW)9.0
Max. Height (mm)944
Length (mm)15100
Width (mm)1140
Aggregate Buffer Tank (x 1)
Capacity (kg)2500
Skip Hoist Bucket (x 1)
SpecificationDescription
No. of Compartments (unit)1
Capacity (m3)1.0
Electric Motor Power Rating (kW)7.5
Vibrator MVE 300-3 (unit)1
Height (mm)1800
Length (mm)2000
Width (mm)1200
Delivery Skip Hoist Conveyor (x 1)
Speed (m/min)10
Motor Power Rating (kW)10
Inclination Angle> 60°
Max. Height (mm)16000
Length (mm)18500
Width (mm)1400

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