High Efficiency Planetary CMP Mixer Concrete Batching Plant

High Efficiency Planetary CMP Mixer Concrete Batching Plant

LTP Engineering proposed a stationary modular concrete batching plant is designed for fast setup and high production with a minimum of delivery and installation costs. This batching plant will provide up to 60 m3/hr concrete production, and it can be used in different locations where design layout flexibility is required. 

Due to confined space for the construction of batching plant, LTP Engineering has proposed a well-conceived modular principle to implement and develop a great value of pre-installed modules but high in concrete-production-volume, competitive prices, and transportation costs. Transportable truss design allows easy installation and occupies a smaller space yet provides a much safer working environment for operation and maintenance. Instead of implementing an inclined single-charging top-enclosed conveyor system between an aggregate hopper and a mixer house, a skip hoist conveyor system is implemented that requires lesser space. At the mixing section, an advanced planetary concrete mixer with highly resistant hardened liners provides a better concrete mixing process and permits a long lifespan with low maintenance cost. Lower aggregate volume and lower energy consumption system with a small footprint results in minimum operating costs and higher productivity. Ensuring the concrete mixing technology provides a homogeneous ready-mix concrete at a specific volume in a shorter production time is utterly imperative throughout the concrete production process. With the aid of advanced software, a user-friendly computer-controlled system, and a real-time simulation of the concrete production, this ensures that the whole concrete mixing process performs fluently and efficiently. Upon request, LTP Engineering provides the best of planning, customizing, and constructing concrete batching plants to any precast industries. Specification of such batching plant is listed below.

60 m3/hr O/P Capacity Batching Plant Specification
Concrete Batching Mixer 1.0 m3 
Model/NamePlanetary Mixer CMP 1000
Mixer Volume (m3)1.5
O/P Capacity (m3)1.0
Max. Capacity (m3/hr) 60 (appx. 1 min per batch)
Output Mass (kg)2400
Mixer Motor Power Rating (kW)37
Discharging System Power Rating (kW)3
Working Voltage (V)415
Frequency (Hz)50/60
Scraper/Planet (Main Planet, nr)2/4
Paddle (nr)1
No. of Discharging Paddle (nr)1
Hydraulic Pumping Unit Power Rating (kW)3
Mixer Weight (kg)6200
Dimension (L x W x H, mm)2890 x 2602 x 2220
Environment Temperature (°C)-10°C ~ 40°C
No. of Control Panel (unit)1 Set with Full Installation & Wiring
Hydraulic Control System for Mixer Discharging Door (x 1)
No. of Discharging Door (unit)2
Discharging Capacity (L/min)13
Power Rating (kW)3
Hydraulic Oil Volume (kg)17.5
Working Temperature (°C)-15°C ~ 77°C
Travelling Hopper 1.0 m3 (x 1)
Input Capacity (m3)1.0
Electric Motor Power Rating (kW)7.5
Voltage (V)415
Frequency (Hz)50
Current (A)18
Torque (Nm)1030
Traveling Speed (m/min)14
Control & Electrical Panels1 Set with Full Installation of PLC & Wiring
Type of SensorsOmron/ Schneider
No. of Pneumatic Cylinder for Door Open/Close1 unit
No. of Vibrator MVE 200 (unit)1 unit
Silo Tank (x 1)
Capacity (Tons)150 
Filling Rate (kg/min)1500 
Height (mm)11164
Diameter (mm)2900 
Vibrating Bin Aerator (units)
Pressure Valve (unit)1
Butterfly Valve (unit)1
Silo Filter (x 1)
Dust Collector Capacity (kg)1300 
Dust Emission (mg/Nm3)< 20
Silo Filter Height (mm)1150
Filter Diameter (mm)800
No. of Filter Rods (unit)14
Screw Conveyor (x 1)
Filling Rate (kg/min)350 
Screw Diameter (mm)255
Motor Power (kW)11
No. of Butterfly Valve (unit)1
Cement Buffer Tank (x 1)
Capacity (kg)1000
Water Tank (x 1)
Capacity (L)10000
Filling Rate (L/min)240
Height (mm)4648
Diameter (mm)1900
Type of ValvesBall Valve 3’’
Water Buffer Tank (x 1)
Capacity (L)500
Aggregate Hopper (x 1)
No. of Compartments (unit)3
Capacity (Tons)7
Discharge Rate (kg/min)1200
Load Cell 2.5 Tons (unit)3
Vibrator MVE 300-3 (unit)3
Height (mm)4200
Length (mm)10000
Width (mm)3000
Hopper Conveyor (x 1)
Speed (m/min)35
Motor Power Rating (kW)9.0
Max. Height (mm)944
Length (mm)11100
Width (mm)1140
Aggregate Buffer Tank (x 1)
Capacity (kg)2500
Skip Hoist Bucket (x 1)
No. of Compartments (unit)1
Capacity (Tons)3.0
Electric Motor Power Rating (kW)7.5
Vibrator MVE 300-3 (unit)1
Height (mm)1800
Length (mm)2500
Width (mm)1200
Delivery Skip Hoist Conveyor (x 1)
Speed (m/min)10
Motor Power Rating (kW)10
Inclination Angle> 60°
Max. Height (mm)16000
Length (mm)18500
Width (mm)1400

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