Spun Pipe Plant with High Speed Travelling Bucket System

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Spun Pipe Plant with High Speed Travelling Bucket System

A three-in-one RCC (Reinforced Cement Concrete) spun pipe plant has a concrete batching plant, pipe mold spinning section, and IBS plant section that fabricates various types of RCC pipes only. Like other spun pipe plants, it formulates concrete with a specific ingredient amount through the batching process. Distributing concrete from the batching plant to the respective casting area through a traveling hopper system and spun pipe feeder machines. 

It fabricates wire cages by using a welding-resistant cage welding machine. And then, it manufactures compacted RCC pipes by filling up a homogenous mixture of concrete and placing wire cages into spinning pipe molds under high rotating speed to induce centrifugal force forces uncured concrete compacts against the inner wall of spinning pipe molds. Thus, concrete pipes have high inherent strength and rigidity to convey the fluid efficiently, withstand the fluid pressure exerted against the pipe wall, withstand the dead weight in the earth, and the live loads above the ground. All these performance requirements are based on the purpose of the pipeline products and the standards. Joints of every concrete pipe play an imperative role in allowing the assembly of the continuous line of pipe with proper soil-tightness and water tightness properties. Such properties ensure all RCC concrete pipes can bear the extreme shearing movement and deflection affected by the uncertainty highly unpredictable of load impact and earth movement. Other than that, this spun pipe plant includes lifting devices, compressive and hydrostatic load testing systems. Numerous lifting devices at the demolding section can lift a single piece of RCC concrete pipe or a mold (or both together) for up to 10 tons. All specifications of machinery in the spun pipe plant are listed below.

Spun Pipe Plant Specification

Spun Pipe Machine
Model/NameSpun Pipe Machine S5100125
Mold Length (mm)3050 
Mold Diameter (Ø, mm)500 – 2000
Power Rating (hp)100
Speed (rpm)Max. 1200
Input Voltage/Current/Frequency (V, A, Hz)415/ 200 / 50 – 60
Inverter Power (hp)120 
Brake SystemIncluded
Compact Shaft with RunnersDrive Shaft (1 unit), Idle Shaft (3 units)
Splash Board2 units


Spun Pipe Feeder Machine
Model/NameSpun Pipe Feeder Machine S5100125
Storage Capacity (m3)1.0
Input Power Rating (kW)6
Input Voltage/Current/Frequency (V, A, Hz)415 / 15 / 50
150 Feeder Arm300Ø min (1 unit)
Drive with Hydraulic SystemIncluded


Travelling Hopper 1.5 m3
Input Capacity (m3)1.5
Electric Motor Power Rating (kW)8.0
Voltage (V)415
Frequency (Hz)50
Current (A)20
Torque (Nm)1200
Traveling Speed (m/min)40
Control & Electrical Panels1 Set with Full Installation of PLC & Wiring
Type of SensorsOmron/ Schneider
No. of Pneumatic Cylinder for Door Open/Close1 unit
No. of Vibrator MVE 200 (unit)1 unit
Remote Control with PLC system100 meter Length


Other Machines/Systems
Wire Cage MachineWC/WCSS-2400-150-24-TS
Compressive load testing systemUp to 100 Tons compressive force testing
Hydrostatic load testing systemUp to 50 kPa
Dead, Live, and Hydraulic Load TestingAll included
Lifting devices at demolding sectionUp to 10 tons concrete pipe/mold or both


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LTP Engineering Sdn. Bhd.

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