Spun Pipe Plant with Automation Flying Rotary Bucket System

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Spun Pipe Plant with Automation Flying Rotary Bucket System

A spun pipe plant is one of the factories comprised of a concrete batching plant, pipe mold spinning section, and IBS plant section. All three-in-one areas combined in a single plant that produces various types of reinforced concrete pipes only. Generally, it manufactures precast concrete through the batching process, fabricates wire cages through a welding-resistant cage welding machine, and creates compacted reinforced concrete pipes by combining a homogenous mixture of concrete and wire cage inside a spinning pipe mold under high speed of rotation to induce centrifugal forces.

This centrifugal force forces uncured concrete compacts against the inner wall of the spinning pipe mold, and so that this will produce high inherent strength and rigidity of concrete pipes which can convey the fluid efficiently, withstand the fluid pressure exerted against the pipe wall, withstand the dead weight of the earth, and the live loads above the ground as well. All these performance requirements are generally based on the purpose of the pipeline. Joints of every concrete pipe play an imperative role in allowing the assembly of the continuous line of pipe with proper water tightness and soil-tightness properties. With such properties, reinforced concrete pipes can accommodate shearing movement and deflection. This plant has a 1 m3 capacity of automation rotary bucket system to distribute concrete from the batching plant to the respective casting area. Spun pipe feeder machine distributes concrete to the mold and acts as a temporary storage hopper to receive a suitable volume of concrete from the automation rotary bucket. Numerous lifting devices at the demolding section can lift a single piece of reinforced concrete pipe or a mold (or both together) for up to 12 tons. Other than that, this plant also includes a wire cage machine, compressive and hydrostatic load testing system. All specifications of machinery in the spun pipe plant are listed below.

Spun Pipe Plant Specification

Spun Pipe Machine
SpecificationDescription
Model/NameSpun Pipe Machine S5100125
Mold Length (mm)3050 
Mold Diameter (Ø, mm)300 – 2000
Power Rating (hp)100
Speed (rpm)Max. 1200
Input Voltage/Current/Frequency (V, A, Hz)415 / 200 / 50 – 60
Inverter Power (hp)120 
Brake SystemIncluded
Compact Shaft with RunnersDrive Shaft (1 unit), Idle Shaft (3 units)
Splash Board2 units

 

Spun Pipe Feeder Machine
SpecificationDescription
Model/NameSpun Pipe Feeder Machine S5100125
Storage Capacity (m3)1.0
Input Power Rating (kW)6
Input Voltage/Current/Frequency (V, A, Hz)415 / 15 / 50
150 Feeder Arm300Ø min (1 unit)
Drive with Hydraulic SystemIncluded

 

Automation Rotary Bucket 1.0 m3
SpecificationDescription
Input Capacity (m3)1.0
Electric Motor Power Rating (kW)7.5
Voltage (V)415
Frequency (Hz)50
Current (A)18
Torque (Nm)1030
Traveling Speed (m/min)14
Control & Electrical Panels1 Set with Full Installation of PLC & Wiring
Type of SensorsOmron/ Schneider
No. of Pneumatic Cylinder for Door Open/Close1 unit
No. of Vibrator MVE 200 (unit)1 unit

 

Other Machines/Systems
SpecificationDescription
Wire Cage MachineWC/WCSS-2000-150-12-TS
Compressive load testing systemUp to 100 Tons compressive force testing
Hydrostatic load testing systemUp to 50 kPa
Dead, Live, and Hydraulic Load TestingAll included
Lifting devices at demolding sectionUp to 12 tons concrete pipe/mold or both

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LTP Engineering Sdn. Bhd.

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